Progressive Die Design and Tool and Die Manufacturing Services
- Services
- Tool & Die
Custom Progressive and Transfer Die Design
Our precision tool and die services include progressive, transfer, and compound dies, as well as reverse engineering solutions. Quality metal stampings start with superior tool design, and our tool and die capabilities are critical to delivering consistent, high-performance results. We work closely with our customers to fully understand their requirements and develop custom tools that are more reliable, longer lasting, and capable of producing higher-quality parts. We achieve this using:
- The latest integrated computer-aided design (CAD) and manufacturing (CAM) software
- Highly skilled associates who execute builds in our state-of-the-art toolroom facility
.jpg)
CAD/CAM-Driven Tooling Build and Maintenance
ATD’s in-house toolroom allows our technical experts to provide custom, full-service metal stamping tool design, build and maintenance. Because we provide cradle-to-grave service, there’s no added costs for transportation or duplicated processes. As a result, we offer the highest value for your dollar. When you partner with ATD, you’ll benefit from our:
- IATF 16949-certified Quality Management System.
- Technical experts who are involved from start to finish.
- Ability to provide reduced costs, increased consistency and high-quality, defect-free parts.
- Ability to properly maintain the tool through the life of the project.
Types of Dies We Design and Build
ATD designs and builds tooling for metal stamping programs that require consistency, durability and long-term production performance.
Progressive Dies
Progressive dies move strip material through multiple stations, with each station performing a specific operation. They are often used for high-volume parts that require speed and repeatability.
Transfer Dies
Transfer dies move individual parts from one station to the next. They are a strong fit for larger, deeper or more complex components.
Compound Dies
Compound dies perform multiple cutting operations in a single press stroke. They can help produce flat components with strong dimensional accuracy.
Draw Dies
Draw dies form flat sheet metal into deeper or shaped components. They are used when a part requires depth, contour or more complex forming.
Industries Served with Tool and Die
ATD serves customers across automotive OEM, Tier I, Tier II, HVAC, appliance and infrastructure markets with precision tool and die capabilities. These industries rely on tooling that can support consistent production, tight quality standards and long-term performance in demanding applications.
For automotive OEM, Tier I and Tier II supply chain programs, ATD supports tooling for safety-critical, lightweight and complex metal stamped components. Our experience with IATF 16949 requirements helps guide tooling builds with documentation, process control and repeatability in mind.
For HVAC and appliance manufacturers, ATD supports tooling for components that require durability, dimensional consistency and efficient production. These applications often involve brackets, housings, clips, supports and other formed parts that need reliable performance across repeated use.
For infrastructure applications, ATD helps customers produce metal stamped components built for strength, durability and long service life. Our tooling approach supports manufacturers that need dependable components for demanding environments and repeatable production requirements.
Quality Guaranteed
Our team of technical experts offers problem-solving support and products delivered reliably, on time and within budget. Partnering with ATD to find your custom tooling solution means that you'll be supported by our innovation and attention to detail at every turn.
The Latest CAD/CAM Software
Our innovative software includes Mastercam 2024 for CNCs, Fanuc ROBOCUT-CAMi for wire EDM machines, and Siemens NX 2023 and Solidworks 2023 for CAD.
Exceeding Customer Requirements
ATD's tenacious attention to customer requirements is achieved through our exacting designs and world-class tooling build.
Cutting-Edge Technology
We use CNC robotics to ensure high quality and maximize efficiency, guaranteeing each part is properly loaded and unloaded, while freeing up skilled labor for more challenging tasks.
IATF 16949-Certified
All industries we serve benefit from ATD's IATF 16949-certified Quality Management System, which meets the automotive industry's rigid standards.
Reverse Engineering
Our software enables accurate 3D scanning that allows for the design, build and qualification of existing parts.
Data & Analytics
ATD uses automated equipment to continuously monitor parts and collect data, ensuring part dimensions stay within tolerance.
Explore Our Other Services
.jpg)
Toolroom Equipment: CNC Machining, Wire EDM and Precision Grinding
ATD's investment in innovation includes our cutting-edge toolroom equipment:
-
HAAS VF-3B Milling Machines (one with Midaco Pallet Changer)
-
HAAS SL-20 Lathe
-
HAAS VF-9
-
Fanuc Wire EDM
-
Wire EDM
-
Trak DPM5 Mill
-
LeBlond Lathe
-
Okamoto 16-32 DX Wet Grinder
-
Okamoto 16-32 FX Wet Grinder
-
Okamoto ACC 16-32ST Wet Grinder
-
Okamoto ACC 12.24ST Wet Grinder
-
Harig 612 Ballway Dry Grinder
-
Harig 618 Ballway Dry Grinders
-
Harig Super 612 Dry Grinder
-
IKEDA Radial Arm Drill
-
Cincinnati Milling Machine
-
Grob Vertical Bandsaw
-
W.F. Wells Horizontal Bandsaw
-
Blanchard Grinder
Tool and Die Capabilities: Progressive Die, Transfer Die, Compound Die and More
ATD is equipped to handle your product needs from start to finish.
We offer the following tool & die capabilities:
-
Progressive Die
-
Curling
-
Transfer Die
-
Drawing
-
Compound Die
-
Cut Off Die
-
Reverse Engineering
-
Extruding
-
Burnishing
-
Lancing
-
Blanking
-
Honing
-
Forming
-
Trimming
-
Shaving
.jpg)
ATD's CAD Expertise Produces Big Cost Savings for Automotive Manufacturer
Learn how ATD saved an automotive manufacturer hundreds of thousands of dollars by using CAD software to pinpoint a failure and design a new part.
“We were able to tell them that if they went down the path they’ve used for these other tools they’ve built and are running, this part is going to fail. Right up front, in the very early stages of the laying out of this tool, we were able to get that in front of them — before steel was ordered, before die was set, before a lot of costs were accrued.”
Robert Matis
ATD Senior Tooling Engineer and Estimator
What Our Customers Say
Find out what others have to say about ATD's one-stop shop model for custom, high-quality products and services that are backed by expertise and state-of-the-art technology.
“I appreciate ATD’s teamwork environment, philosophy and vision. I am happy to see the family-like environment at ATD and the ATD team's willingness for long-term partnership, which is in line with our owner’s vision."
Sales Manager
Automotive Manufacturing Company
"ATD is a world-class organization with a high level of expertise — and we have never regretted partnering with them for nearly all of our stamping and tooling needs since we started working with them in the late '90s. The communication is excellent, and they are transparent in all they do — pricing, quality, working together through any sourcing challenges that may come up from time to time, helping to accommodate us when demand unexpectedly spikes on certain parts — the list goes on. They are a true partner and we consider them an extension of our business."
President
Industrial Manufacturing Company
“ATD has the staff, knowledge, and ability to meet your needs."
Associate Engineering Supervisor
Automotive Manufacturing Company
Tool and Die FAQ
What is a progressive die vs. a transfer die?
A progressive die performs multiple operations as strip material moves through a series of stations within the same die. A transfer die moves individual parts from station to station, making it a strong fit for larger, deeper or more complex components.
How does ATD handle tool maintenance and repair?
ATD supports tool maintenance and repair through structured inspection, troubleshooting and in-house tooling expertise. Our team evaluates wear, part quality and production performance to help keep tooling reliable and production-ready.
Can ATD reverse-engineer a die without original drawings?
Yes. ATD can evaluate existing tooling and part requirements to support reverse engineering when original drawings are unavailable. Our team reviews the die, stamped components and production needs to determine the best path forward.
How does ATD's IATF 16949 QMS apply to tooling builds?
ATD’s IATF 16949 quality management system supports disciplined process control, documentation and continuous improvement throughout tooling builds. This helps ensure tooling is developed with production quality, repeatability and customer requirements in mind.
Discover What We're Capable Of
Partnering with ATD means receiving the quality products, services, timeliness and problem-solving support you need to win more customers.